CONFORMAL
COOLING

Implementing cross-technology temperature control solutions through flow simulations and additive manufacturing.

Unleash Potential: The art of Conformal Cooling

Unlock unprecedented possibilities with additive manufacturing, achieving precision in once-impossible geometries swiftly and tool-free. Our expertise in customized design exploits this technology, offering unparalleled potential by optimizing flow in cooling channels.

Experience the remarkable benefits of conformal cooling – seize the future today.

Conformal-cooling

Unleash the power of conformal cooling solutions.

Improved cycle time

Better parts quality

Reduced distortion in the component

Less rejects

Project insight: Optimized tool insert

Traditional cooling methods in injection molds and die casting tools often face challenges with right-angled channels, sharp bends, and abrupt cross-sectional changes. This can lead to incomplete cooling at crucial points, causing extended cycle times and heightened distortion issues.

Enter conformal cooling—an innovative solution enhancing tool efficiency and profitability by ensuring optimal cooling across all critical points.

INITIAL STATE

Konventionelle Temperierung

Turbulence at the bore transitions leads to pressure loss and worsens the flow behavior.

A

Konventionelle Temperierung

The pressure loss in the mold results in suboptimal cooling performance and thus a high cycle time.

OPTIMIZED COOLING

Konturnahe Temperierung

The optimized flow behavior of the coolant enables fast heat exchange.

T

Konturnahe Temperierung

The homogeneous temperature distribution in the mold enables a significant reduction in cycle time.

Would you like more information?

Contact us. We are looking forward to your request.

Contact details:

Lightbau Engineering GmbH & Co. KG