Schritt für Schritt zum Optimum.

Individual part optimization

Create space for new possibilities with components that master the laws of nature - Individual part optimization for maximum efficiency

Topology optimization

We deliver individualized solutions that drastically reduce material con­sumption. Highly efficient lightweight optimization for every application.

Functional integration

By integrating application specific functions into your components, performance can be further optimized in addition to lightweight optimization.

Conformal cooling

Development of cross-technology temperature control solutions using flow-optimized concepts and additive manufacturing.

Part consolidation

Intelligent design solutions make it possible to consolidate several components into a single part and create cost-saving synergy effects.

Minimum use of materials, maximum performance.

Take advantage of the great benefits.

Step by step to the optimum: Part optimization.

1. Reference

Referenzbauteil zur Optimierung hinsichtlich Leichtbau

Material: AW EN 5083
Manufacturing: CNC

2. Topology optimization

Topologieoptimierung im Zuge der Bauteiloptimierung einer Greiferbacke

Material: AlSi10Mg
Terms: Target mass -60%, max. Stiffness

3. Bionic Design

bionische-bauteiloptimierung
Weight saving
- 0 %

4. Modell hedging

bionische-bauteiloptimierung-fem

Material: AlSi10Mg
Manufacturing: Selective laser melting (SLM)
Factor of safety: 3,6

Part optimization - maximum performance, minimum weight, maximum efficiency

bionische-bauteiloptimierung

The design freedom offered by additive manufacturing makes it possible to focus uncompromisingly on the functionality of your components. Intelligent use results in high weight savings while optimizing performance at the same time.

Discover the unimagined potential that lies in every component and break new ground with bionics and 3D printing.

Experience the benefits of bionic lightweight design

Referenzbauteil zur Leichtbau-Optimierung Bauteiloptimierung
Weight savings
- 0 %

Material: Titan
Manufacturing: SLM

Cooperation partner:

Referenzbauteil zur Leichtbau-Optimierung Bauteiloptimierung
Weight savings
- 0 %

Material: Titan
Fertigung: SLM

Kooperationspartner:

Initial Component lightweight optimization
Weight savings
- 0 %

Material: AlSi10Mg
Manufacturing: SLM

Referenzdatensatz für die Bauteiloptimierung lightweight optimization
Weight savings
- 0 %

Material: AlSi10Mg
Fertigung: SLM

Get more information.

We look forward to hearing from you.

bionische-bauteiloptimierung-lattice

Our digital process is tailored to each project

Our component optimization is based on the use of modern simulation tools taking into account the loads that occur. Thus, a direct dependency between the material application and the functionality of the component is created.

Our ambition is to deliver customized and high-performance solutions through the use of bionic lightweight structures that enable high resource efficiency. For the maximum exploitation of optimization potentials, we use the technological progress of additive manufacturing processes.

Would you like more information?

Get in touch – Our team is here to assist you with any inquiries.

Contact details:

Lightbau Engineering GmbH & Co. KG