Simulation-based part optimization
The design freedom in the additive manufacturing environment makes it possible to focus on the functionality of your components without compromise. The smart use results in high weight savings with simultaneous performance optimization. Take advantage of the enormous potential of simulation-based part optimization.
Break new ground with bionics and 3D printing.
Topology optimization
We deliver individualized solutions that drastically reduce material consumption. Highly efficient lightweight optimization for every application.
Functional integration
By integrating application specific functions into your components, performance can be further optimized in addition to lightweight optimization.
Conformal cooling
Development of cross-technology temperature control solutions using flow-optimized concepts and additive manufacturing.
Part consolidation
Intelligent design solutions make it possible to consolidate several components into a single part and create cost-saving synergy effects.
Step by step to the optimum: Part optimization.
1. Reference
Material: AW EN 5083
Manufacturing: CNC
2. Topology optimization
Material: AlSi10Mg
Terms: Target mass -60%, max. Stiffness
3. Bionic Design
4. Modell hedging
Material: AlSi10Mg
Manufacturing: Selective laser melting (SLM)
Factor of safety: 3,6
Experience the benefits of bionic lightweight design
Lightweight hinge from the automotive sector
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Material: Titan
Manufacturing: SLM
Cooperation partner:
- Bewegen Sie den Schieberegler
Material: Titan
Fertigung: SLM
Kooperationspartner:
Vibration and lightweight optimized test rig component
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Material: AlSi10Mg
Manufacturing: SLM
- Bewegen Sie den Schieberegler
Material: AlSi10Mg
Fertigung: SLM
Our digital process is tailored to each project
Our component optimization is based on the use of modern simulation tools taking into account the loads that occur. Thus, a direct dependency between the material application and the functionality of the component is created.
Our ambition is to deliver customized and high-performance solutions through the use of bionic lightweight structures that enable high resource efficiency. For the maximum exploitation of optimization potentials, we use the technological progress of additive manufacturing processes.
Would you like more information?
Contact us. We will be happy to support you.
Contact details:
Lightbau Engineering GmbH & Co. KG
- Steinenbergstr. 10
DE-72622 Nuertingen - +49 173 5929938
- info@lightbau.de
